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STANDARD
FEATURES |
Predator Virtual CNC™ —
Verify your CNCs before making scrap Predator
Virtual CNC is a G-code-based CNC simulation and verification application
that proves-out CNC programs, simulates the CNC manufacturing process
off-line, and ultimately reduces or eliminates scrapped parts and machine
tool damage. |
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CNC Verification and Simulation Ever break a tool, scrap a part, destroy a clamp or gouge a fixture in the prove-out process? We believe the most powerful tool any discrete part manufacturer can utilize today is CNC verification and simulation. No other application can save you more money, generate better quality, or increase the overall productivity of your entire manufacturing process. To many manufacturers, this is no secret. Think about the time you waste proving out parts on your CNCs. How many tools have you gone through? How many work pieces have you had to sacrifice to prove-out bad CNC programs? Predator Virtual CNC ’s true solid modeling technology provides an exact representation of your “as manufactured ” part so you can quit wasting resources immediately.
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3-, 4-, and 5- Axis Milling
Need full milling verification capabilities?
Predator Virtual CNC supports more milling machine configurations
with true 3,4 and 5 simultaneous axes of
motion. User definable Reverse Post Processor files coupled with our CNC
controller specific translators allows an almost unlimited number of
milling machine or machining center configurations to be supported.
Unlike many systems, Predator Virtual CNC comes with a totally
customizable Reverse Post Processor at no extra charge. |
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Turbo Mode - Mill Need to get quick results? The technology behind Predator ’s Turbo Mode is unmatched in both speed and accuracy. Turbo Mode – Mill is a verification technology that is optimized for 3-axis surface milling. Thousands of NC blocks per second are possible with a wide range of tools. Processing times are often many times quicker than competitive technologies, while retaining the accuracy that you would expect from the leading verification product.
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150-Plus CNC Translators Want immediate support for your CNCs? Predator Virtual CNC includes more than 150 CNC translators. These components have a ten year history and are used by thousands of customers every day.
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Custom Reverse Posts Have unique CNC requirements? Predator Virtual CNC supports easy customization for a wide range of unique CNC applications. A library of custom reverse posts are included to get you started.
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Complete Error Detection Tired of wondering if last minute changes are going to work? Predator Virtual CNC detects numerous errors before they can cause problems on the shop floor, including:
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Visual
Inspection Need to visually monitor how
your code will actually cut?
Predator
Virtual CNC provides fully animated simulation of the machining process.
Seeing how the tool will behave with Predator Virtual CNC ensures there
are no unexpected errors. Even subtle and hidden errors inside the part
are easily identified by using dynamic rotate, zoom, pan and cross
sectioning of your solid model. Deep Zoom allows you to create a
separate solid model of a specific section of your part for closer
inspection. |
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Feature Inspection Wish you could measure your verified model? Predator Virtual CNC includes feature based inspection and virtual CMM (Coordinate Measuring Machine) inspection capability. Feature-based inspection uses the accuracy of solid models to measure feature dimensions and the relationship between separate features. Predator Virtual CNC recognizes edges, arcs, cylinders, spheres, planes and cones. To select a feature, just click on the feature and the appropriate information is displayed.
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Advanced Tooling Have complex tooling requirements? Predator Virtual CNC ’s tool library includes more than 1,100 fully defined tools and tool holders. Over 25 standard tool and tool holder shapes, including user-definable tool shapes, are supported. Tool kits can also be used for specific part families. Tooling information can also be automatically extracted from comments within the CNC program. Dynamic tooling previews show the exact tool shape and orientation for every tool.
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Stock and Fixtures
Have specific stock and fixture setups?
Predator
Virtual CNC includes a stock and fixture library. Over a dozen standard
stock and fixture shapes, including custom shapes that can be imported
from every major CAD system, can be combined to create complex material
shapes, pallets, chucks and fixtures. Stock and fixture information can
also be automatically extracted from comments within the CNC program.
Dynamic stock and fixture previews show the exact setup prior to
simulation. |
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Predator CNC Editor™ Need to edit errors found within the CNC code? Predator Virtual CNC automatically identifies the specific lines that contain errors, and the integrated Predator Editor includes numerous editing features to fix each error and reprocess the simulation.
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Predator Virtual Machine Simulate machining Virtual Machine is a complete extension of the verification and simulation application, Virtual CNC. Predator Virtual CNC and Virtual Machine integrate CNC verification and machine simulation within a single Microsoft Windows-based application. Virtual Machine, however, incorporates the entire machine tool system into the simulation and verifies the majority of the machining process before a part is ever cut. The product will offer savings for companies wanting to prove out parts before cutting materials. Predator works like a machine tool. It requires CNC programs, offsets, stock material, tooling, and fixturing details. A 3D virtual machining environment is displayed with VCR buttons to control the simulation. Unlike the real thing, however, Predator safely detects machine crashes, broken tooling, programming errors, and other problems. The process begins with a CAD/CAM system machine design. Machine base and moving parts are imported into Predator Virtual Machine and kinematics are defined. An included machine-type library, such as vertical and horizontal machining centers, simplifies these definitions. CNC specifics are configured down to the G and M code level. After machine-design is simulated and finalized, HTML-based documentation is automatically created for shop-floor personnel, reducing setup and prove-out time and expense. |
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