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How to Recover From 059 Alarm When ECP Data Is Lost

 
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franke
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Joined: 26 Jun 2004
Posts: 161
Location: Indiana, USA

PostPosted: Fri Mar 19, 2010 8:19 am    Post subject: How to Recover From 059 Alarm When ECP Data Is Lost Reply with quote

How to Recover From 059 Alarm When ECP Data Is Lost.

Alarm Description: 059 Alarm-P machine control processor interruption C0400001

Control Type: OSP-5000M/5000MG

If alarm occured due to battery failure or power interruption, porceed as follows:

1. If alarm is due to battery, DO NOT turn the control off.

2. Replace old battery. ( Lithium size AA / 3.65 ~ 3.72 volts when new ).

3. Place the machine in E-Stop.

4. Locate the control floppy disk labled "B-Disk" and insert it into the floppy drive unit.

5. Turn the "LOAD MODE" toggel switch to the "ON" position.

6. Press "SYSTEM RESET" push button.

7. Message "Control Floppy Loading Wait" should b displayed at this time on CRT.

8. Press "LOAD START" push button after observing message.

9. Control should start loading .PUB backup files from disk at this time.

10. When finished, CRT will again display message "Control Floppy Loading Wait".

11. Turn the "LOAD MODE" switch "OFF".

12. Turn the Control and Machine circuit breaker "OFF".

13. Insure that the E-Stop P.B. is depressed.

14. Turn the Machine and Control back "ON".

15. At this time, if the control boots-up without the 059 alarm the proceed as follows.

16. Enter Parameter Mode and Item up/down until you come to "NC Optional Parameter
(Bit)" display page.

17. At parameter #16, set bit #7 to a "1".

18. Press Item up/down key until "MC System Parameter (Word)" is displayed.

19. Check to see that the position of the tool arm matches that of parameter No. 5.

20. Both grippers are marked ("A" and "B").

21. If "A" gripper is at the spindle, parameter #5 should equal "1".

22. If "B" gripper is at the spindle, parameter #5 should equal "2".

23. Change parameter #5 to match the tool arm condition.

24. After changing the TA ARM A, B MODE, press extend function key and press
"BACKUP".

CAUTION: Make sure that this parameter matches the tool arm condition, otherwise
the arm will slam into the spindle when E-Stop is reset.

25. Insure that the ATC SEQ NO. equals "1".

26. At this time check to see that the following machine parameters match the
"OSP Parameter Data Card" located in the control cabinet pocket.

Axis Travel Limits: ( System Parameters )
Home Position, HP1: ( Z-axis Tool Change Position ).
Home Positions, HP3 and HP4 if machine has an Automatic Pallet Changer.
Spindle Orentation Position: MC System Parameter (Long Word)
Magazine Offset. MC User Parameter ( Long Word ).

27. If the ATC/APC or spindle have ever been worked on then the data on the Parameter
Data Card is unreliable and some data may have to be re-calculated.
After confirming and/or re-calculating parameters, turn the control and machine "OFF"
then back "ON".

28. After the control has complete the power up sequance, check ATC and APC operation
using manual one-step advance. If operation is normal, then procedure is complete.
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